Retro-Fit Weighing Scale Systems for Pallet Wrapping Machines
Did you know that Total Weighing Solutions can retro-fit bespoke weighing scale systems to pallet wrapping machines?
For busy warehouses, logistics operations and manufacturing sites, pallet wrapping is already a routine part of dispatch. By adding an integrated weighing system to the pallet wrapper, you can weigh the pallet during the wrapping process rather than moving it separately to a floor scale.
This helps reduce handling, save time and improve workflow efficiency — all while keeping pallet weight data close to the point of packing.
Weigh Pallets While They Are Being Wrapped
Pallet wrapping machines are a valuable tool in any busy warehouse, but weighing wrapped pallets can create an extra step in the process. Typically, the pallet is wrapped, moved to a scale, weighed, recorded, and then moved again.
With a retro-fit pallet wrapper weighing system, you can complete two tasks at once:
- Wrap the pallet securely for storage or dispatch
- Weigh the pallet at the same time
- Reduce unnecessary forklift movements
- Improve packing and dispatch efficiency
- Capture weight data closer to the wrapping process
No fuss. No unnecessary pallet movement. Just a more efficient weighing and wrapping workflow.
How Does a Pallet Wrapper Weighing System Work?
Our engineers install industrial weighing sensors inside the turntable of the pallet wrapping machine. These sensors send a signal to a weighing display or indicator, which is often mounted in the main control box of the pallet wrapper.
When a pallet is placed onto the turntable, the weighing indicator displays the actual weight of the pallet and its goods.
If you need the weight of the goods only, the pallet weight can be removed using the tare function.
Typical weighing process
- The pallet is placed onto the pallet wrapper turntable
- The integrated sensors detect the load
- The weight is shown on the connected weighing indicator
- The operator can tare off the pallet weight if required
- The pallet can be wrapped and weighed as part of the same operation
Built for Industrial Warehouse Environments
The weighing sensors used in our pallet wrapper conversions are hidden inside the turntable and are not visible from the outside of the machine.
They are designed for industrial use and selected to suit the application. Our engineers tailor each system to the pallet wrapping machine, ensuring the weighing equipment is appropriate for the installation.
Every site and machine can be different, which is why Total Weighing Solutions designs and installs bespoke systems rather than offering a one-size-fits-all conversion.
Why Add Weighing to a Pallet Wrapping Machine?
| Without integrated weighing | With integrated weighing |
|---|---|
| Pallet must be moved to a separate scale after wrapping | Pallet is weighed while it is being wrapped |
| Additional forklift movement may be required | Reduced handling and fewer process steps |
| Weight capture may be separated from the packing process | Weight data is available at the wrapping point |
| More time spent between wrapping, weighing and dispatch | Improved workflow for busy warehouse operations |
More Than Just Pallet Weighing
Our weighing scale systems are modular, which means they can often be configured to support additional data and process requirements.
If you want to go beyond basic pallet weighing, Total Weighing Solutions can discuss options such as:
- Barcode scanning
- Product description capture
- Weight information on labels
- Logo printing on labels
- Date and time information
- Weight monitoring on a connected PC
- Remote access to weighing data where suitable
Whether the PC is on the other side of the warehouse or in another location, our team can advise on suitable options for collecting and viewing weight information.
Designed Around Your Machine and Operation
Total Weighing Solutions regularly designs and installs weighing systems onto industrial equipment that would not normally include weighing functionality. Pallet wrapping machines are just one example.
Our engineers can tailor a bespoke weighing system to suit a wide range of machinery and operational requirements.
This approach is ideal for businesses that want to:
- Improve warehouse efficiency
- Reduce duplicated handling
- Integrate weighing into an existing process
- Capture useful weight data at source
- Modernise existing pallet wrapping equipment
Speak to Total Weighing Solutions
If your warehouse or production site already uses pallet wrapping machines, adding integrated weighing could help streamline your packing and dispatch process.
Total Weighing Solutions can design and install a bespoke pallet wrapper weighing system around your equipment, workflow and data requirements.
Click here to find out more about pallet wrapper scale conversions.
Frequently Asked Questions
Can weighing scales be fitted to an existing pallet wrapping machine?
Yes. Total Weighing Solutions can retro-fit bespoke weighing scale systems to pallet wrapping machines. Each installation is assessed and tailored to the machine and application.
Where are the weighing sensors fitted?
The sensors are installed inside the turntable of the pallet wrapping machine. They are not visible from the outside of the turntable.
Can the system show the product weight without the pallet?
Yes. If you need the goods weight only, the pallet weight can be removed using the tare function on the weighing indicator.
Can the weighing system connect to labels, barcode scanners or a PC?
Our weighing systems are modular, so options such as barcode scanning, label information and PC-based monitoring can be discussed depending on your requirements.
First Published on August 6, 2024
Last Updated on May 19, 2026
